Cost Effective IFR Glass Install

1982 Amphibious Cessna TU206G Stationair

The Updated Panel
The Updated Panel

 

2024 Upgrades

A little over a year after our last round of updates on Steve’s airplane, it returned to the hangar to receive some more. Already being an incredibly capable IFR and VFR panel, we took it to the next level by adding Garmin’s GFC 500 auto pilot, Garmin’s GI 275 engine indication system, and while we had the aircraft opened up for this project, we decided to fabricate a new instrument panel to clean up the overall aesthetics.

NEW EQUIPMENT LIST

GFC 500 Digital Autopilot (Garmin)
GI 275 EIS Digital Engine Indication System (Garmin)
MaxPanel Custom Cut and Powder Coated Instrument Panel and Circuit Breaker Panel (Maxcraft)
One of the new solid state auto pilot servos connected to the aircraft control cables
One of the new solid state auto pilot servos connected to the aircraft control cables

One of the greatest safety enhancements you can add to an aircraft is a digital autopilot, and Garmin’s GFC 500 is one of the best available for GA aircraft today. Garmin’s GFC 500 digital autopilot was designed from the ground up for general aviation aircraft, while still including many features which were once only available in the latest generation of airliners. Offering precise and smooth in-flight control, the GFC 500 is much more than just an autopilot. Even if the aircraft is being hand-flown, the built in monitoring the GFC 500 will automatically guide the aircraft back towards safe flight conditions if it begins exceeding the aircraft’s recommended limits, such as an overspeed or underspeed. Connecting with Smart Glide on the GTN 750 Xi, the GFC 500 will automatically maintain the best glide speed when activated.

We’ll let this track log from a >200 km flight speak for itself on the accuracy of the GFC 500 auto pilot
We’ll let this track log from a >200 km flight speak for itself on the accuracy of the GFC 500 auto pilot

While Steve’s 206 already had an engine monitoring system, the Insight G4 (you can read about that installation here), He wanted the best of the best. Garmin’s GI 275 engine information system is certified as a primary replacement for most analog engine instruments allowing aircraft owners to completely remove these troublesome and aging gauges with a modern, reliable, and fully digital glass instrument. One of Steve’s driving forces for this part of the upgrade was the full integration with Garmin’s ecosystem. Every piece of Garmin avionics installed in his airplane is interconnected, trading information amongst devices.

Utilizing the FlightStream 510 found in the GTN 750 Xi, pilots can wirelessly stream flight data to Garmin Pilot on a mobile device, which will then upload all available flight data to the flyGarmin website for later review. This data will include GPS track from the GTN, attitude, altitude, and airspeed data from the GI 275s, and all engine parameters from the GI 275 EIS. This makes troubleshooting engine issues immensely easier. With a few clicks on Garmin’s website, you can share this data with your mechanic to try and understand why your engine made that strange noise over the mountains. More importantly, using archived data you can use historical trends to detect problems before normally noticeable symptoms develop.

Some of the wiring and sensors installed on the engine to provide data to the GI 275 EIS
Some of the wiring and sensors installed on the engine to provide data to the GI 275 EIS

2022 Upgrades

Aircraft & Owner:

This Cessna 206 Stationair is owned by Maxcraft’s very own Director of Business Development, Steve Nunn. The Cessna 206 was first introduced in 1962 and continues to be in production today. The TU206G features a turbocharged six-cylinder Continental engine and six seats. This 206 is currently equipped with amphibious floats opening the door to exploring British Columbia’s many back country lakes.

The Old Panel with a Capable but Outdated IFR Panel
The Old Panel with a Capable but Outdated IFR Panel

Need:

This aircraft is often used for both VFR and IFR flights around the lower mainland, and the west coast of North America. As it’s owned by our Director of Business Development it can often be found in or around the Maxcraft hangar having shuttled one of our customers. Our goal with this installation was to have a more minimized avionics package for demonstration purposes when compared to the Maxcraft Piper Malibu with an ultimate, top of the line package.

NEW EQUIPMENT LIST

GTN 750 TXi GPS/NAV/COMM/MFD (Garmin)
GI 275 x2 Electronic Flight Instrument (Garmin) x2
011-05930-00 Smart Glide Switch Kit (Garmin)
6420093-2 Digital Clock & High-Power USB Charger (Mid-Continent)
FlightStream 510 Wireless Cockpit Connectivity (Garmin)
GTX 345 ADS-B Transponder (Garmin)
GSB 15 USB Charing Ports (Garmin)
Seatbelt Kit Inertia Reel 4-Point Shoulder Harness System Kit (B.A.S. Inc)

Maxcraft Solution:

The Garmin GI 275 is an impressive touch screen electronic flight instrument. We decided to install two which will provide both an attitude indicator including instrument consolidation to display all the essential readouts including attitude, altitude, airspeed, and heading all on one screen. The second GI 275 will be configured as a Horizontal Situation Indicator (HSI). When flying in instrument meteorological conditions (IMC) this second GI 275 will provide important navigation information without requiring the pilot to look outside of their primary field of view. In the event of an issue with the primary GI 275, the second will automatically fall back into attitude mode.

A Maxcraft Technician Installs the Magnetometer into the Wingtip
A Maxcraft Technician Installs the Magnetometer into the Wingtip

Both GI 275s integrate seamlessly with the GTN 750 TXi. The GTN 750 TXi is a large 6.9” touchscreen display providing a wide variety of features. Acting as the primary GPS, navigation receiver, VHF communications transceiver, and a multifunction display the GTN 750s easy to navigate menu system makes any piece of information just a few touches away. A recent feature which came to the GTN 750 via a software update is Smart Glide. Constantly calculating and assessing options in the background, Smart Glide can create a direct route to an airport within gliding distance and guide the pilot to keep the aircraft at it’s best glide speed with just a touch of the GTN 750, or by activating a dedicated Smart Glide button located on the panel.

The Flight Steam 510 installed in the GTN 750 opens a new era of cockpit connectivity. Allowing 2-way flight plan transfers between smartphone and tablet apps, streaming of flight data to the cloud, and easy database updates, all wirelessly from any seat in the cabin.

Sitting in Pitt Lake After a Short Flight from Pitt Meadows
Sitting in Pitt Lake After a Short Flight from Pitt Meadows

The Garmin GTX 345 is an ADS-B “in” and “out” transponder meaning it will broadcast the aircrafts current position on the ADS-B network meeting the requirements for the ADS-B mandate in certain United States airspace. The ADS-B “in” feature integrates with the GTN 750 and the GI 275 to display traffic detected using ADS-B and weather information when in range of a ground station. The GTX 345 can also be entirely controlled on the GTN 750’s touchscreen, or remote mounted to save valuable panel space.

A Maxcraft Technician Works on the Instrument Panel
A Maxcraft Technician Works on the Instrument Panel

We also took this opportunity to install some much-needed comfort items including a combination digital clock and high-power USB charger with a flight timer, countdown timer, stopwatch, and two 3-amp USB ports. We also installed Garmin’s GSB 15 which is a dual USB charger with both USB type-A and type-C. The GSB 15 also has a convenient data passthrough capability to update databases, save flight logs, or engine data from the GI 275.

A multifunction switch was installed on the yoke to interface with the GTN 750 making it possible to activate commonly used functions without taking your hands off the yoke. This was one of the first aircraft we installed this type of switch on, so we explored a variety of different functions and used this as our test bed. After careful consideration it was decided to dedicated switches for Push to Control (PTC), traffic mute, and VHF communication standby/active frequency swap. Steve loves the functions and we now include this valuable feature in all our full panel upgrades.

The Multifunction Yoke Switch with Three Features
The Multifunction Yoke Switch with Three Features

While this aircraft was already down for maintenance, we took advantage of the situation to simultaneously upgrade the seatbelts using a kit from B.A.S. Inc. This kit replaces the factory seatbelts with a 4-point inertia reel shoulder harness. These harnesses feature a utility style buckle which is especially important on float planes as they make removing the seatbelt less restrictive when disoriented during an emergency. These shoulder harnesses are comfortable to wear, easy to adjust, and non-restrictive while still offering maximum protection.

The Inertia Reel Located Behind the Occupants Head
The Inertia Reel Located Behind the Occupants Head
The Tan Seatbelts Match the Sheepskin Seat Covers
The Tan Seatbelts Match the Sheepskin Seat Covers
Customer Comments
I am fortunate to work for an avionics company but, like all of our customers, I still have the tough decisions on where and how much to invest in my aging aircraft. I use my Cessna TU206G amphib for both pleasure and work. Living on the West Coast, an IFR capable airplane is a big asset for getting somewhere reliably. This aircraft came pretty well equipped with avionics 10 years ago when I purchased it, but it was getting a bit dated, and the ADS-B mandate was forcing my hand to do something. The dual GI275’s gave me reliability, Synthetic vision, and allowed me to remove my vacuum system and gyros (both of which have cost me money in repairs) all while not having to modify my instrument panel. The GTN750 gave me a large multifunction display (MFD) to view approach plates and the Flight Stream made that nagging problem of updating databases just disappear to a hidden background task. I also took the downtime opportunity to install a new BAS Inertia Reel 4 Point Shoulder Harness/Lap Belt System. BAS made the kit easy to install and I feel much better with the safety and ease of exit with this new system. I absolutely love the multifunction hat switch that controls some of the many functions of the GTN and I use that for every flight. Although I may not have had a choice on where to take my airplane (nor would I want to take it anywhere else), David and his team of technicians treated me professionally and kept me updated weekly on the progress.

Steve Nunn

Director of Business Development
Maxcraft Avionics Ltd.